PCB Surface Finishes

What is PCB Surface Finishes?

PCB surface finishes, also known as PCB surface treatments, involve applying a layer of metal or compound on the copper pads of printed circuit boards (PCBs) using chemical or physical methods. These finishes serve two key purposes: first, to prevent copper pads from oxidizing, and second, to ensure the PCBs are easy to solder during assembly.

Types of PCB Surface Finishes Offered by ESPCBA

At ESPCBA, we provide a wide range of PCB surface finishes to meet various application needs:

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    Detailed Overview of Different PCB Surface Finishes

    Immersion Gold (ENIG)

    ENIG (Electroless Nickel Immersion Gold) involves covering the copper surface with a layer of nickel and gold. This finish offers excellent oxidation resistance and has a long shelf life (up to 12 months). Its superior electrical performance makes it ideal for high-density PCBs, thanks to gold’s excellent conductivity.

    Immersion Silver

    Immersion Silver coats the copper pads with silver through a chemical displacement reaction. This finish provides excellent conductivity and solderability at a lower cost than gold. However, immersion silver can discolor in normal environments.

    Immersion Tin

    Immersion Tin applies a tin layer to the copper pads, providing effective protection from oxidation and excellent solderability. Its smooth surface makes it a better choice than HAL, though it comes with a higher cost.

    ENEPIG

    ENEPIG adds a layer of palladium between nickel and gold, improving the finish’s durability and preventing defects caused by nickel migration. This treatment reduces the risk of black pad issues and enhances wiring and aging resistance.

    HAL (Hot Air Leveling)

    HAL coats the copper pads with a layer of molten tin, which is leveled using hot air. HAL is a popular surface finish due to its cost-effectiveness and ease of production, though it is unsuitable for fine-pitch components and BGA due to its uneven surface.

    OSP (Organic Solderability Preservative)

    OSP applies a thin organic layer to copper pads to prevent oxidation. It is a cost-effective finish that offers good solderability, though it is less thermally stable and has a shorter shelf life compared to other finishes.

    Hard Gold Plating

    Hard gold plating involves a nickel barrier layer followed by a gold layer, providing excellent oxidation resistance and solderability. Its durable, bright finish is commonly used on edge connectors that undergo frequent plugging.

    Soft Gold Plating

    oxidation resistance. Unlike hard gold, it is primarily used for soldering components onto PCB pads.

    Selective Finishes

    Some PCBs may use multiple surface finishes to leverage the advantages of different treatments. Common combinations include ENIG + OSP, ENIG + hard gold on edge connectors, and HAL + hard gold.

    Advantages and Disadvantages of PCB Surface Finishes

    Surface Finish Cost Shelf Life Solderability Advantages and Disadvantages
    HAL with Lead
    Normal
    12 months
    High
    Cost-effective and highly efficient. Excellent solderability, but not RoHS/Reach compliant. Not suitable for BGA or fine-pitch applications.
    Pb-Free HAL
    Normal
    12 months
    High
    RoHS compliant and cost-effective. Suitable for most applications, but not ideal for BGA and fine-pitch components.
    OSP
    Low
    3 months
    Normal
    Economical, but has limited thermal stability and is unsuitable for PTH & SMT mixed assembly or EMI areas.
    Plating Gold
    High
    12 months
    High
    Excellent solderability, conductivity, and long shelf life. High cost and risk of embrittlement in solder joints.
    Immersion Gold
    High
    12 months
    High
    Smooth surface with excellent electrical performance. Long-lasting, but may experience black pad defects.
    Immersion Silver
    Normal
    12 months
    High
    Cost-effective with good conductivity, but sensitive to sulfur and prone to discoloration.
    Immersion Tin
    Normal
    12 months
    High
    Smooth surface and excellent solderability. However, it requires careful chemical handling.
    ENEPIG
    High
    12 months
    High
    No risk of black pad defects, durable, and reliable. Ideal for high-performance PCBs but costly.

    Shelf Life and Workshop Life for Different PCB Surface Finishes

    Surface Finish Storage Condition & Shelf Life Workshop Life After Unpacking
    Immersion Silver
    ≤27°C, ≤60% humidity, no acids or alkalis
    ≤48 hours
    OSP
    ≤27°C, ≤60% humidity, no acids or alkalis
    ≤24 hours
    ENIG, ENEPIG, Gold
    ≤27°C, ≤60% humidity, no acids or alkalis
    ≤24 hours
    Immersion Tin
    ≤27°C, ≤60% humidity, no acids or alkalis
    ≤24 hours
    HAL
    ≤27°C, ≤60% humidity, no acids or alkalis
    ≤24 hours

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